This is a guide for those who are not familiar with the correct procedures of Replacing Brake Pads. Follow these procedures for either Front or Rear Pads or Both.
Step 1. Jack up car and put on Safety Stands. Remove Front Wheels.
Step 2. If necessary Turn Front Wheels to Full Lock and remove Brake Caliper Retaining Bolts.(Not necessary on rear of course)
Step 3. Remove Brake Caliper from Disc Rotor.(You may need to lever off with a screwdriver if there is a lip on the Rotor
**Clarification: (Only required when machining rotors on car)
Note: It is easier to remove the rear calipers if the handbrake cable it detached from the LCArm. (12mm Nut.)
Step 4. Remove Outer Brake Pad by pushing down on the top of the Pad and push out. (Removal of the Outer Pads first makes it easier to remove inner Pad).
Step 5. Remove Inner Brake Pad using the same procedure.
Step 6. Remove the Outer Part of The Caliper from The Slides and put aside.
Step 7. Clamp off the Flexible Brake Hose with a suitable Clamp. Crack Open the Bleeder Port.
**Clarification: With Bleeder Hose Connected.
Step 8. Put the Old Inner Pad against the Piston and using a "G-Clamp" Slowly Push the Piston into the Caliper until it bottoms out. Remove G Clamp and Pad.
**Clarification: Tighten Bleeder Screw before removing G-Clamp and don't forget to remove hose clamp
**Clarification:Rear Pistons will have to be Screwed in Clockwise with Slot @ 12 O'clock.
Step 9. Using a Suitable Grease(HTB Grease is sufficient) lubricate the Caliper Slides.
Step 10. Refit The Outer Part of the Caliper to the Main Body.(Moving Back & Forth to Lubricate properly)(Make Sure Anti-Rattle Clips are still in Caliper Ends)
Step 11. Fit Inner Brake Pad into Caliper First then Fit Outer Pad.
**Clarification: Using an Anti Squeal Adhesive called "Disc Brake Quiet" is advisable
Note: It is advisable to have the Rotors Machined before refitting Calipers. Front Rotors will have to be Done On Car.
Step 12. Refit Caliper to Rotor and Torque Bolts to Recommended Specs.
Step 13. Repeat Steps 3 - 12 for all Wheels.
Step 14. Refit Road Wheels
Step 15. Tighten all Lug nuts evenly finger tight, paying special attention to the Wheel Lug Tightening sequence. Then Torque wheel lug nuts to Specified Torque.
*** The torquing of the Wheel lug nuts correctly is of extreme importance so as to avoid a High Speed Braking Vibration which is caused by uneven tightening of Lug Nuts, especially with Alloy Wheels.
Now it's time to take it for a Road test to Bed In The New Brake Pads.
Please follow this Brake Pad Bed In Procedure Very Carefully and adhere to all necessary precautions and road rules preferably on a long stretch of road without any cars up your arse.
Step 1. Before Driving off Apply E-Brake and pump the brake pedal to achieve correct pedal pressure.
Step 2. Drive the vehicle to 36 MPH (60 Kph)
Step 3. Apply the Brakes firmly, without locking up, until you come to a stop.
Step 4. Repeat Steps 2 and 3 about Six times.
Step 5. Drive back home or to place of repair with out over using the brakes.
Step 6. Let Brake Cool Down for about 1/2 an hour. Then Drive car as normal.
**Note: The Brakes will smell a bit for a couple of days but don't be concerned as this will be normal.
Cheers
Geoff
GEN46L
Step 1. Jack up car and put on Safety Stands. Remove Front Wheels.
Step 2. If necessary Turn Front Wheels to Full Lock and remove Brake Caliper Retaining Bolts.(Not necessary on rear of course)
Step 3. Remove Brake Caliper from Disc Rotor.(You may need to lever off with a screwdriver if there is a lip on the Rotor
**Clarification: (Only required when machining rotors on car)
Note: It is easier to remove the rear calipers if the handbrake cable it detached from the LCArm. (12mm Nut.)
Step 4. Remove Outer Brake Pad by pushing down on the top of the Pad and push out. (Removal of the Outer Pads first makes it easier to remove inner Pad).
Step 5. Remove Inner Brake Pad using the same procedure.
Step 6. Remove the Outer Part of The Caliper from The Slides and put aside.
Step 7. Clamp off the Flexible Brake Hose with a suitable Clamp. Crack Open the Bleeder Port.
**Clarification: With Bleeder Hose Connected.
Step 8. Put the Old Inner Pad against the Piston and using a "G-Clamp" Slowly Push the Piston into the Caliper until it bottoms out. Remove G Clamp and Pad.
**Clarification: Tighten Bleeder Screw before removing G-Clamp and don't forget to remove hose clamp
**Clarification:Rear Pistons will have to be Screwed in Clockwise with Slot @ 12 O'clock.
Step 9. Using a Suitable Grease(HTB Grease is sufficient) lubricate the Caliper Slides.
Step 10. Refit The Outer Part of the Caliper to the Main Body.(Moving Back & Forth to Lubricate properly)(Make Sure Anti-Rattle Clips are still in Caliper Ends)
Step 11. Fit Inner Brake Pad into Caliper First then Fit Outer Pad.
**Clarification: Using an Anti Squeal Adhesive called "Disc Brake Quiet" is advisable
Note: It is advisable to have the Rotors Machined before refitting Calipers. Front Rotors will have to be Done On Car.
Step 12. Refit Caliper to Rotor and Torque Bolts to Recommended Specs.
Step 13. Repeat Steps 3 - 12 for all Wheels.
Step 14. Refit Road Wheels
Step 15. Tighten all Lug nuts evenly finger tight, paying special attention to the Wheel Lug Tightening sequence. Then Torque wheel lug nuts to Specified Torque.
*** The torquing of the Wheel lug nuts correctly is of extreme importance so as to avoid a High Speed Braking Vibration which is caused by uneven tightening of Lug Nuts, especially with Alloy Wheels.
Now it's time to take it for a Road test to Bed In The New Brake Pads.
Please follow this Brake Pad Bed In Procedure Very Carefully and adhere to all necessary precautions and road rules preferably on a long stretch of road without any cars up your arse.
Step 1. Before Driving off Apply E-Brake and pump the brake pedal to achieve correct pedal pressure.
Step 2. Drive the vehicle to 36 MPH (60 Kph)
Step 3. Apply the Brakes firmly, without locking up, until you come to a stop.
Step 4. Repeat Steps 2 and 3 about Six times.
Step 5. Drive back home or to place of repair with out over using the brakes.
Step 6. Let Brake Cool Down for about 1/2 an hour. Then Drive car as normal.
**Note: The Brakes will smell a bit for a couple of days but don't be concerned as this will be normal.
Cheers
Geoff
GEN46L
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